天美影院

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?????? 18 ?????? 2024
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天美影院 provides specialized medical injection molding services with advanced technology and expertise tailored to meet the healthcare sector’s demanding standards. With advanced equipment and experienced staff, they can deliver exceptional, tailored medical parts that meet the stringent requirements of the healthcare sector.

Tips: The following link provides additional information about our medical injection molding capabilities: /industries/medical/.

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1. ????? ????? ?????????

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2. ????? ??? ?????? ??????

Thin-walled injection molding is a specialized process for manufacturing parts with extremely thin walls, typically under 1mm thick. The thinness of the wall is important because the size of the part limits how thin the wall can be. It is commonly used in the medical industry, where lightweight and high-strength components are essential. Thin-walled injection molding significantly saves on cost, so it’s most preferred for ??????? ?????? ?????. The main applications for this process include small enclosures for medical devices.

3. ??????? ???????

Over-molding is an advanced technique that involves molding one or two components over a preexisting structure, resulting in a robust and durable grip. It eliminates the need for assembly after molding. Over molding creates handles for surgical instruments and can also enhance medical products without metal parts. For example, silicones or thermoplastic elastomers (TPE) mold onto thermoplastic substrates.

4. ????? ???????

????? ??????? can add durable or structural elements within plastic parts, though for medical components like IV connectors, plastic-only designs are preferred for biocompatibility. Plastic can be injected around metal inserts, magnets, or electrical components to form a cohesive part by placing them in the Mold.

5. ????? ??? ????????? ?????? ??????

Liquid silicone rubber injection molding (LSR) produces flexible, biocompatible parts that withstand extreme temperatures, chemicals, and aging. The process used two-part liquid silicon rubber injected into a mold and cured to achieve the end-use properties.

????? LSR ??????? ??????? ?????? ???? ????? ????? ???????? ??????? ??? ????? ??????? ?????? ??? ??????? ???????? ???? ?????? ?? ????? ????? ?? ????? ?????.

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6. ????? 2 ???? (????? ?????? ???????)

2-shot molding is a designated technique where the process molds and over-molds the medical device or component in a single operation. It begins by forming a basic shape, and then additional material fills the remaining space to add a different texture or color. This process allows for the creation of parts with intricate designs and combining various materials to enhance functionality and appearance within a single production step. With higher-volume programs, this process can offer some cost savings.

7. ??????? ?????? ???????

Though not technically a form of injection molding, ??????? ?????? ??????? is commonly used to create prototypes and test the design before it is injected. 3D printing technique can also print the actual injection molds using either metal or plastic. For some medical devices, metal is not necessary to create a mold, so plastic is the preferred material.

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?????? ??????? (PE)

Polyethylene, a common thermoplastic, serves various commercial and industrial purposes. It comes in several forms, including LDPE, HDPE, and UHMW, each offering a different level of rigidity and durability. Manufacturers often use UHMW in knee, hip, and other joint prostheses.

?????? ??????? (PP)

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??????????? (PS)

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